1. 

立异名目：称重吊框复位拆卸

立异小组：李小军、刘卫东

名目简介：5#机(ji)(ji)定重(zhong)(zhong)(zhong)装备投(tou)入操纵(zong)以来(lai)，因为(wei)频仍升(sheng)降(jiang)称重(zhong)(zhong)(zhong)，液(ye)压毗连(lian)(lian)(lian)丝(si)(si)杆(gan)(gan)自(zi)转一(yi)(yi)(yi)(yi)(yi)方面(mian)形成传(chuan)感(gan)器线路绕圈拉扯，使(shi)得(de)称重(zhong)(zhong)(zhong)数据(ju)不稳，影响称重(zhong)(zhong)(zhong)功(gong)课(ke)，另外一(yi)(yi)(yi)(yi)(yi)方面(mian)形成毗连(lian)(lian)(lian)杆(gan)(gan)脱丝(si)(si)，传(chuan)感(gan)器掉落、破坏。操纵(zong)∮14或16钢(gang)筋(jin)长(zhang)15cm摆(bai)布，做为(wei)吊框复位手柄，长(zhang)30cm角铁做为(wei)复位卡(ka)槽；将(jiang)2根角铁平行(xing)与定重(zhong)(zhong)(zhong)台架(jia)焊接(jie)，两根角铁相隔4cm摆(bai)布，将(jiang)钢(gang)筋(jin)一(yi)(yi)(yi)(yi)(yi)头(tou)(tou)完整放入卡(ka)槽外部，另外一(yi)(yi)(yi)(yi)(yi)头(tou)(tou)垂直(zhi)与定重(zhong)(zhong)(zhong)台架(jia)，水平焊接(jie)到(dao)定重(zhong)(zhong)(zhong)毗连(lian)(lian)(lian)丝🍬(si)(si)杆(gan)(gan)上(shang)。称重(zhong)(zhong)(zhong)进程(cheng)中丝(si)(si)杆(gan)(gan)自(zi)转时，钢(gang)筋(jin)摆(bai)布摆(bai)动，经由进程(cheng)卡(ka)槽的反对到(dao)达(da)禁止其(qi)自(zi)转的目(mu)标（如左图1）。在全公(gong)司规(gui)模内(nei)展(zhan)开降(jiang)本增效勾当，一(yi)(yi)(yi)(yi)(yi)丝(si)(si)不苟的本钱认识，咱们对该(gai)拆卸机(ji)(ji)关停止了又一(yi)(yi)(yi)(yi)(yi)次(ci)优化，操纵(zong)吊框卡(ka)槽，操纵(zong)“Z”字(zi)形直(zhi)角钢(gang)筋(jin)间接(jie)焊接(jie)到(dao)定重(zhong)(zhong)(zhong)毗连(lian)(lia🌱n)(lian)丝(si)(si)杆(gan)(gan)上(shang)，到(dao)达(da)了禁止毗连(lian)(lian)(lian)丝(si)(si)杆(gan)(gan)自(zi)转的目(mu)标。大大削减(jian)了职员(yuan)焊接(jie)功(gong)课(ke)，节流(liu)了钢(gang)铁物料，进步(bu)了检验效力。今朝5#机(ji)(ji)8个流(liu)已全数拆卸，停止此刻未发生传(chuan)感(gan)器掉落的环境，同(tong)时称重(zhong)(zhong)(zhong)数据(ju)不变,定重(zhong)(zhong)(zhong)合格率由65%进步(bu)到(dao)72%（按照(zhao)炼钢(gang)定重(zhong)(zhong)(zhong)数据(ju)集数据(ju)）。为(wei)轧钢(gang)厂供应同(tong)一(yi)(yi)(yi)(yi)(yi)分量规(gui)范的钢(gang)坯，使(shi)其(qi)定尺率由获得(de)了不变、晋(jin)升(sheng)，削减(jian)了坯料华侈(chi)，为(wei)公(gong)司降(jiang)本增效做出了严(yan)峻进献。

2.

立异名目：减缓精整垛位严峻，下降热倒用度

立异小组：曹彬 李建平 景世杰 吴永峰 贾武栋

名目简介：棒线热(re)送出产(chan)(chan)进程(cheng)中，因为铸坯曲折变(bian)形，在(zai)热(re)送时(shi)保送辊(gun)道双方护板常常使铸坯卡死(si)，没(mei)法一般热(re)送，在(zai)处(chu)置时(shi)，因为在(❀zai)炼钢(gang)厂房外，无行车(che)，要操纵(zong)2条导链，4-5人经4小时(shi)摆布(bu)能力(li)规(gui)复出产(chan)(chan)，处(chu)置时(shi)候长、吃力(li)，存在(zai)很(hen)大宁静隐患，影响(xiang)铸坯热(re)送，且在(zai)处(chu)置变(bian)乱进程(cheng)中铸坯需(xu)(xu)用车(che)辆(liang)转运到(dao)轧钢(gang)，厂内热(re)导车(che)辆(liang)按每(mei)吨3元计，4小时(shi)热(re)倒车(che)辆(liang)用度大要需ꦯ(xu)(xu)1800元摆布(bu)。为削减出产(chan)(chan)进程(cheng)中发生的不必要用度，节俭区(qu)间本钱。操纵(zong)现场闲置废旧电(dian)葫芦(lu)自行修(xiu)复，操纵(zong)2根140mm工字钢(gang)建(jian)造(zao)滑(hua)轨，用出产(chan)(chan)空隙停止拆卸、校(xiao)订。未革(ge)新前，月(yue)均匀因热(re)送铸坯卡死(si)处(chu)置变(bian)乱，影响(xiang)出产(chan)(chan)致使车(che)辆(liang)热(re)倒约4-5起；均匀每(mei)起按1800元算，1800X4=7200元；每(mei)一年共12个月(yue)共：12X4X1800元=86400元；革(ge)新后均匀每(mei)一年可节俭用度86400元。

3.

立异名目：削减新区透气砖断裂

立异小组：薛旭堂 刘海瑞

名目简介：自2010年(nian)炼钢(gang)(gang)新区投产(chan)(chan)后，钢(gang)(gang)包(bao)(bao)(bao)透(tou)(tou)(tou)气(qi)砖(zhuan)断(duan)裂(lie)(lie)一(yi)向未(wei)获得完全节(jie)制，每一(yi)个(ge)(ge)月(yue)有3-4个(ge)(ge)包(bao)(bao)(bao)呈现透(tou)(tou)(tou)气(qi)砖(zhuan)断(duan)裂(lie)(lie)后形本钱炉钢(gang)(gang)包(bao)(bao)(bao)吹氩结果(guo)差，影(ying)响钢(gang)(gang)水品德；且形成(cheng)(cheng)包(bao)(bao)(bao)底(di)夹钢(gang)(gang)，带来极大的宁(ning)静隐患，同时(shi)形成(cheng)(cheng)出产(chan)(chan)本钱回升。为(wei)了处置(zhi)此(ci)题目，手(shou)艺员经由进(jin)(jin)程(cheng)进(jin)(jin)程(cheng)跟踪，查找材料，与(yu)别的炼钢(gang)(gang)厂对标，阐发形成(cheng)(cheng)透(tou)(tou)(tou)气(qi)砖(zhuan)断(duan)裂(lie)(lie)的缘由。为(wei)此(ci)，请(qing)求(qiu)钢(gang)(gang)包(bao)(bao)(bao)修砌时(shi)，在透(tou)(tou)(tou)气(qi)砖(zhuan)与(yu)包(bao)(bao)(bao)底(di)砖(zhuan)四(si)周(zhou)预留5-7cm的预留缝操纵刚玉浇注料停止浇注，优化包(bao)(bao)(bao)底(di)永远层与(yu)宁(ning)静层的工(gong)艺，减缓(huan)包(bao)(bao)(bao)底(di)砖(zhuan)受热收缩发生(sheng)的外力(li)不(bu)均(jun)匀对透(tou)(tou)(tou)气(qi)砖(zhuan)形成(cheng)(cheng)的剪切力(li)，同时(shi)请(qing)求(ܫqiu)钢(gang)(gang)包(bao)(bao)(bao)停用(yong)♉(yong)(yong)(yong)前对透(tou)(tou)(tou)气(qi)砖(zhuan)残钢(gang)(gang)停止反吹，通氮气(qi)确保气(qi)道(dao)通顺，避免透(tou)(tou)(tou)气(qi)砖(zhuan)憋压(ya)断(duan)裂(lie)(lie)。经由进(jin)(jin)程(cheng)改良(liang)钢(gang)(gang)包(bao)(bao)(bao)修砌工(gong)艺及(ji)透(tou)(tou)(tou)气(qi)砖(zhuan)热处置(zhi)工(gong)艺，每一(yi)个(ge)(ge)月(yue)透(tou)(tou)(tou)气(qi)砖(zhuan)断(duan)裂(lie)(lie)根(gen)基为(wei)零(ling)，吹氩透(tou)(tou)(tou)气(qi)率到(dao)达100%，进(jin)(jin)一(yi)步进(jin)(jin)步钢(gang)(gang)水品德。每一(yi)个(ge)(ge)月(yue)削(xue)减6-8块(kuai)透(tou)(tou)(tou)气(qi)砖(zhuan)，每块(kuai)透(tou)(tou)(tou)气(qi)砖(zhuan)约2000元(yuan)，每一(yi)个(ge)(ge)月(yue)可节(jie)俭用(yong)(yong)(yong)(yong)度1.2万-1.6万元(yuan)；每次换(huan)完透(tou)(tou)(tou)气(qi)砖(zhuan)后须要煤气(qi)烘烤24h后备用(yong)(yong)(yong)(yong)上线，每小时(shi)煤气(qi)用(yong)(yong)(yong)(yong)度170元(yuan)，每一(yi)个(ge)(ge)包(bao)(bao)(bao)削(xue)减煤气(qi)用(yong)(yong)(yong)(yong)度4080元(yuan)，月(yue)节(jie)俭用(yong)(yong)(yong)(yong)度1.224—1.632万元(yuan)；算计年(nian)可下(xia)降出产(chan)(chan)用(yong)(yong)(yong)(yong)度29.08—38.78万元(yuan)/年(nian)。

4.

立异名目：下线钢包加盖保温下降煤气耗损

立异小组：刘永清、刘海瑞、冯军杰

名目简介：在(zai)出产进程中(zhong)，停(ting)炉停(ting)机景象较多，停(ting)炉停(ting)机后必须(xu)下(xia)(xia)线2-3个包(bao)作为(wei)备用(yong)(yong)(yong)包(bao)，而在(zai)线周(zhou)转操纵(zong)的(de)钢(gang)包(bao)，停(ting)上去后必须(xu)停(ting)止(zhi)(zhi)烘(hong)(hong)(hong)(hong)烤(kao)保(bao)(bao)温，偶然停(ting)用(yong)(yong)(yong)的(de)时(shi)(shi)候(hou)能够或(huo)许或(huo)许到(dao)达10个小(xiao)(xiao)时(shi)(shi)以(yi)上，钢(gang)包(bao)保(bao)(bao)温烘(hong)(hong)(hong)(hong)烤(kao)就需(xu)烘(hong)(hong)(hong)(hong)烤(kao)10个小(xiao)(xiao)时(shi)(shi)，是(shi)以(yi)多用(yong)(yong)(yong)了10个小(xiao)(xiao)时(shi)(shi)的(de)煤气(qi)(qi)，经由进程钢(gang)包(bao)工(gong)段与出产手艺(yi)科的(de)协商，建造公用(yong)(yong)(yong)钢(gang)包(bao)盖(gai)对(dui)停(ting)用(yong)(yong)(yong)的(de)多个包(bao)盖(gai)停(ting)止(zhi)(zhi)加盖(gai)保(bao)(bao)温，经由进程进程跟踪统计，可(ke)保(bao)(bao)温10个小(🐠xiao)(xiao)时(shi)(shi)摆(bai)布，包(bao)壁温度(du)(du)仍能知足上线备用(yong)(yong)(yong)包(bao)温度(du)(du)请求(qiu)，到(dao)达200℃以(yi)上，节(jie)俭了烘(hong)(hong)(hong)(hong)烤(kao)保(bao)(bao)温煤气(qi)(qi)，同时(shi)(shi)下(xia)(xia)降了烘(hong)(hong)(hong)(hong)烤(kao)发生的(de)二(er)氧(yang)化碳，进步了现场员工(gong)的(de)任务环(huan)境。针(zhen)对(dui)出产打(da)算调剂，每一个月(yue)停(ting)炉停(ting)机次(ci)(ci)(ci)数增添的(de)环(huan)境，月(yue)均(jun)匀(yun)停(ting)炉停(ting)机10次(ci)(ci)(ci)以(yi)上，每次(ci)(ci)(ci)保(bao)(bao)温均(jun)匀(yun)5小(xiao)(xiao)时(shi)(shi)，每小(xiao)(xiao)时(shi)(shi)煤气(qi)(qi)用(yong)(yong)(yong)度(du)(du)170元(yuan)，月(yue)可(ke)节(jie)俭煤气(qi)(qi)用(yong)(yong)(yong)度(du)(du)170元(yuan)/h*5h*2个*10次(ci)(ci)(ci)=4.25万元(yuan)/月(yue)，年可(ke)节(jie)俭51万原(yuan)煤气(qi)(qi)用(yong)(yong)(yong)度(du)(du)，极大的(de)节(jie)俭了煤气(qi)(qi)耗损，减缓(huan)了公司煤气(qi)(qi)供应缺(que)乏的(de)题目。可(ke)用(yong)(yong)(yong)于金属容器铁(tie)水包(bao)、钢(gang)包(bao)的(de)保(bao)(bao)温，减缓(huan)包(bao)衬热量散(san)失。

5.

立异名目：新区钢包引流砂投放体例优化

立异小组：习小峰 刘海瑞 刘永清 薛伟刚 赵雷

名目简介：改过区大包加(jia)盖投(tou)运后，引(yin)(yin)流砂的(de)野生投(tou)放体例(li)一向影响(xiang)投(tou)砂的(de)精确性(xing)和大包自开率，形成引(yin)(yin)流砂的(de)用量增添。经由进程进程跟踪🌸阐发，首ꦫ(shou)要缘由是职员在垂直投(tou)砂进程，引(yin)(yin)流砂鄙(bi)人落进程碰撞包盖孔(kong)边缘使引(yin)(yin)流砂的(de)勾当轨(gui)迹发生转变，致使引(yin)(yin)流砂投(tou)不到水口内。

6.

立异名目：自行设想建造晋升机螺旋及传动底座革新

立异小组：高浪 党延民

名目简介：新区转(zhuan)炉浊环粗颗粒晋升机在运转(zhuan)进(jin)程中因(yin)介质缘(yua✨n)由(you)致使螺旋叶片磨损严(yan)峻，因(yin)为(wei)传(chuan)动拆卸(xie)底座(zuo)为(wei)牢固(gu)式，检验(yanꦐ)难度大，检验(yan)掩护时必须操纵吊车停(ting)止吊装，职员功课(ke)壮大极大。

7.

立异名目：新区5#6#转炉配电柜仪表电源冗余革新

立异小组：李楠  王超 孙军胜 王健

名目简介：5#6#转炉(lu)(lu)(lu)(lu)一(yi)切丈量装备经(jing)由(you)进(jin)程旌(jing)旗(qi)灯号线路将旌(jing)旗(qi)灯号传递(di)至(zhi)中控楼配(pei)电(dian)(dian)柜，经(jing)由(you)进(jin)程断(duan)(duan)绝(jue)(jue)器(qi)、配(pei)电(dian)(dian)器(qi)、温(wen)度变送(song)(song)(song)器(qi)将旌(jing)旗(qi)灯号转换为规(gui)范旌(jing)旗(qi)灯号送(song)(song)(song)至(zhi)PLC节制(zhi)模块(kuai)，配(pei)电(dian)(dian)柜一(yi)切断(duan)(duan)绝(jue)(jue)器(qi)、拍(pai)电(dian)(dian)气及温(wen)度变送(song)(song)(song)器(qi)由(you)一(yi)个DC24V电(dian)(dian)源(yuan)(yuan)供应，该电(dian)(dian)源(yuan)(yuan)一(yi)旦(dan)呈现(xian)毛病(bing)，转炉(lu)(lu)(lu)(lu)体(ti)系(xi)一(yi)切仪(yi)(yi)(yi)表(biao)显(xian)现(xian)非(fei)(fei)常(chang)，间(jian)接致(zhi)使出(chu)产(chan)(chan)间(jian)断(duan)(duan)。为确(que)保5#6#转炉(lu)(lu)(lu)(lu)出(chu)产(chan)(chan)时代各仪(yi)(yi)(yi)表(biao)参(can)数能温(wen)度显(xian)现(xian)，在(zai)原(yuan)DC24V旁新增冗余24V电(dian)(dian)源(yuan)(yuan)，一(yi)旦(dan)主(zhu)回(hui)路仪(yi)(yi)(yi)表(biao)电(dian)(dian)源(yuan)(yuan)毛病(bing)，备用(yong)(yong)DC24V电(dian)(dian)源(yuan)(yuan)主(zhu)动(dong)启动(dong)，处(chu)置因电(dian)(dian)源(yuan)(yuan)形成(cheng)的出(chu)产(chan)(chan)间(jian)断(duan)(duan)，处(chu)置因转炉(lu)(lu)(lu)(lu)一(yi)切仪(yi)(yi)(yi)表(biao)参(can)数非(fei)(fei)常(chang)形成(cheng)的出(chu)产(chan)(chan)间(jian)断(duan)(duan)，每一(yi)年单个体(ti)系(xi)1次出(chu)产(chan)(chan)间(jian)断(duan)(duan)；每次每炉(lu)(lu)(lu)(lu)变乱形成(cheng)转炉(lu)(lu)(lu)(lu)影响(xiang)为145吨钢(gang)炼废，钢(gang)水加工用(yong)(yong)度为377元(yuan)/吨，年可节俭用(yong)(yong)度10.85万元(yuan)，革新后(hou)，在(zai)操纵进(jin)程中处(chu)置因转炉(lu)(lu)(lu)(lu)一(yi)切仪(yi)(yi)(yi)表(biao)参(can)数非(fei)(fei)常(chang)形成(cheng)的出(chu)产(chan)(chan)间(jian)断(duan)(duan)，当直(zhi)流电(dian)(dian)源(yuan)(yu🎉an)毛病(bing)后(hou)，备用(yong)(yong)电(dian)(dian)源(yuan)(yuan)主(zhu)动(dong)启动(dong)，并(bing)将毛病(bing)报送(song)(song)(song)至(zhi)画面且掩护出(chu)产(chan)(chan)体(ti)系(xi)不受影响(xiang)。

8.

立异名目：混铁炉过跨车电子秤无线传输革新

立异小组：王超 陈增军 罗波 刘卫东

名目简介：混铁(tie)(tie)(tie)炉(lu)(lu)过跨(kua)(kua)车首要担任将混铁(tie)(tie)(tie)炉(lu)(lu)铁(tie)(tie)(tie)水倒霉(mei)，供(gong)应炉(lu)(lu)前炼(lian)钢(gang)操(cao)(cao)纵，过跨(kua)(kua)车电(dian)(dian)(dian)(dian)(dian)子(zi)(zi)秤间接(jie)影响吹(chui)炼(lian)需(xu)插手铁(tie)(tie)(tie)水量(liang)，按照工艺设想(🃏xiang)，该过跨(kua)(kua)车上共拆卸电(dian)(dian)(dian)(dian)(dian)子(zi)(zi)秤传(chuan)(chuan)感(gan)器(qi)8个(ge)，在(zai)翻铁(tie)(tie)(tie)进程(cheng)(cheng)中，8台传(chuan)(chuan)感(gan)器(qi)同(tong)(tong)时(shi)受力(li)，这时(shi)候因8台传(chuan)(chuan)感(gan)器(qi)同(tong)(tong)时(shi)需(xu)供(gong)电(dian)(dian)(dian)(dian)(dian)，电(dian)(dian)(dian)(dian)(dian)子(zi)(zi)秤死(si)机，毛(mao)病频(pin)仍景象，没(mei)法知足翻铁(tie)(tie)(tie)请(qing)求；屡次改换新装备仍呈(cheng)现同(tong)(tong)类(lei)环境(jing)，针(zhen)对(dui)此种环境(jing)，特(te)地建立攻关(guan)小组，对(dui)该电(dian)(dian)(dian)(dian)(dian)子(zi)(zi)秤存在(zai)题目停止攻关(guan)，经(jing)(jing)由进程(cheng)(cheng)永劫候研讨(tao)发明，该电(dian)(dian)(dian)(dian)(dian)子(zi)(zi)秤因为同(tong)(tong)时(shi)动员8台传(chuan)(chuan)感(gan)器(qi)，电(dian)(dian)(dian)(dian)(dian)子(zi)(zi)秤电(dian)(dian)(dian)(dian)(dian)源功率不能知足操(cao)(cao)纵，对(dui)其(qi)接(jie)纳(na)外部供(gong)电(dian)(dian)(dian)(dian)(dian)形(xing)式，经(jing)(jing)由进程(cheng)(cheng)外部大(da)功率供(gong)电(dian)(dian)(dian)(dian)(dian)，知足8个(ge)传(chuan)(chuan)感(gan)器(qi)供(gong)电(dian)(dian)(dian)(dian)(dian)请(qing)求，同(tong)(tong)时(shi)收罗传(chuan)(chuan)感(gan)器(qi)旌旗灯号；如许(xu)(xu)能够或许(xu)(xu)或许(xu)(xu)确(que)(que)保混铁(tie)(tie)(tie)炉(lu)(lu)翻铁(tie)(tie)(tie)一(yi)般。经(jing)(jing)由进程(cheng)(cheng)进步过跨(kua)(kua)车电(dian)(dian)(dian)(dian)(dian)子(zi)(zi)秤不变性，一(yi)方面下降职(zhi)员休息强度(du)（不必职(zhi)员在(zai)混铁(tie)(tie)(tie)炉(lu)(lu)上方检查扎线翻铁(tie)(tie)(tie)），同(tong)(tong)时(shi)为转炉(lu)(lu)炼(lian)钢(gang)供(gong)应精确(que)(que)铁(tie)(tie)(tie)水分(fen)量(liang)。混铁(tie)(tie)(tie)炉(lu)(lu)翻铁(tie)(tie)(tie)分(fen)量(liang)不变精确(que)(que)称量(liang)，有益于节制钢(gang)水品德，增添炉(lu)(lu)前操(cao)(c🍰ao)纵不变性。

9.

立异名目：5#连铸机振动加速机革新

立异小组：李鹏

名目简介：原5#连铸机(ji)振动(dong)加𒊎速(su)机(ji)为重载(zai)高(gao)速(su)型，输出轴(zhou)(zhou)(zhou)为空心(xin)轴(zhou)(zhou)(zhou)，在(zai)操纵拆(chai)(chai)(chai)卸(xie)(xie)时(shi)须要双向输出，则须要拆(chai)(chai)(chai)卸(xie)(xie)响应的(de)输出轴(zhou)(zhou)(zhou)，因(yin)为输出轴(zhou)(zhou)(zhou)与(yu)加速(su)机(ji)之(zhi)间的(de)拆(chai)(chai)(chai)卸(xie)(xie)请求为过渡共同(tong)，拆(chai)(chai)(chai)卸(xie)(xie)精(jing)(jing)度请求较(jiao)高(gao)，拆(chai)(chai)(chai)卸(xie)(xie)难度大(da)，因(yin)为客观缘由，拆(chai)(chai)(chai)卸(xie)(xie)精(jing)(jing)度达不到请求，致使加速(su)机(ji)空心(xin)轴(zhou)(zhou)(zhou)键(jian)槽滚键(jian)而破坏。

10.

立异名目：行车变频器增值操纵掩护计划

立异小组：翟鹏波  张军贤

名目简介：今朝(chao)炼钢厂天车(che)在线操纵罗克韦(wei)尔变(bian)频(pin)器(qi)共113台，最大功(gong)率变(bian)频(pin)器(qi)为(wei)820A。最小22A，因(yin)为(wei)行车(che)为(wei)特种(zhong)装备，变(bian)频(pin)器(qi)任务前提(ti)庞杂，同(tong)时(shi)咱们因(yi🍸n)掩护手艺没(mei)法跟上装备更新换(huan)代须要，是以呈(cheng)现局部变(bian)频(pin)器(qi)差别水平侵(qin)害。

11.

立异名目：炼钢除氧器布局优化晋升余热汽锅运转寿命

立异小组：程凯 张海峰 郭英杰 高浪 党延民

名目简介：除(chu)氧器的(de)(de)(de)首(shou)要感(gan)化是(shi)经(jing)由进(jin)程(cheng)低(di)温撤除(chu)汽(qi)(qi)锅给水(shui)🍬中(zhong)的(de)(de)(de)氧气和别(bie)的(de)(de)(de)不固结(jie)的(de)(de)(de)气体，以保障给水(shui)品德，延缓汽(qi)(qi)锅外部(bu)侵蚀，进(jin)步汽(qi)(qi)锅及其(qi)供水(shui)管道的(de)(de)(de)操(cao)纵(zong)寿命。除(chu)氧器在运转进(jin)程(cheng)中(zhong)，因(yin)为加(jia)热(re)体例单一，可操(♓cao)纵(zong)性差(cha)，加(jia)热(re)结(jie)果不达标，蒸汽(qi)(qi)操(cao)纵(zong)率低(di)，供水(shui)温度不不变，致使汽(qi)(qi)锅操(cao)纵(zong)寿命大(da)幅(fu)下(xia)降。

12.

立异名目：一种推拉式连铸中间包机构件护板

立异小组：李鹏 张安然 杨刚平 赵子龙段钊

名目简介：原(yuan)连(lian)铸中间(jian)包机(ji)(ji)构护板接纳的(de)是(shi)在中间(jian)包机(ji)(ji)构件(jian)上经由进程柱销吊挂(gua)一(yi)块铸铁板，其(qi)感化是(shi)避免(mian)在关(guan🍒)闭浇(jiao)铸的(de)工艺前(qian)提下，钢渣溅至水🌳口滑道，致使(shi)改(gai)换水口时不能改(gai)换或是(shi)以致使(shi)中间(jian)包机(ji)(ji)构件(jian)发生穿钢变乱。

13.

立异名目：定重液压缸密封布局革新

立异小组：李鹏 王盘

名目简介：连铸(zhu)定重液(ye)(ye)压(ya)缸(gang)(gang)(gang)活(huo)塞密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)布局接(jie)纳的(de)是(shi)斯特(te)封(feng)(feng)(feng)(feng)，存在(zai)(zai)密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)拆(chai)(chai)卸(xie)精度(du)请求(qiu)高(gao)，难以到(dao)达(da)密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)拆(chai)(chai)卸(xie)请求(qiu)，致(zhi)使液(ye)(ye)压(ya)缸(gang)(gang)(gang)改(gai)换(huan)密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)后易呈现内(nei)泄；其次存在(zai)(zai)出产中(zhong)活(huo)塞杆(gan)被钢坯撞击变(bian)(bian)形，活(huo)塞勾当进(jin)程中(zhong)，密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)与(yu)缸(gang)(gang)(gang)筒内(nei)壁磨损(sun)加重，致(zhi)使密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)生效而内(nei)泄。将原液(ye)(ye)压(ya)缸(gang)(gang)(gang)活(huo)塞密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)处(chu)(chu)的(de)支(zhi)承(cheng)环密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)槽停(ting)止点窜(cuan)(cuan)，变(bian)(bian)动成(cheng)Y型密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)，将活(huo)塞斯特(te)封(feng)(feng)(feng)(feng)处(chu)(chu)改(gai)成(cheng)支(zhi)承(cheng)环。一(yi)(yi)方(fang)面便于拆(chai)(chai)卸(xie)，进(jin)步拆(chai)(chai)卸(xie)精度(du)，另外一(yi)(yi)方(fang)面，延(yan)缓(huan)缸(gang)(gang)(gang)筒与(yu)密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)的(de)磨损(sun)。每(mei)一(yi)(yi)个(ge)月均匀可下降一(yi)(yi)套密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)的(de)耗损(sun)，年(nian)节俭12套密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)*400元(yuan)(yuan)/套=4800元(yuan)(yuan)。每(mei)季🥂度(du)可削减一(yi)(yi)台液(ye)(ye)压(ya)缸(gang)(gang)(gang)的(de)报废(fei)，年(nian)节俭4台液(ye)(ye)压(ya)缸(gang)(gang)(gang)*4000元(yuan)(yuan)/台=16000元(yuan)(yuan)。年(nian)可用度(du)=16000元(yuan)(yuan)+4800元(yuan)(yuan)=20800元(yuan)(yuan)，液(ye)(ye)压(ya)缸(gang)(gang)(gang)活(huo)塞密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)处(chu)(chu)的(de)支(zhi)承(cheng)环密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)槽停(ting)止点窜(cuan)(cuan)，变(bian)(bian)动成(cheng)Y型密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)，将活(huo)塞斯特(te)封(feng)(feng)(feng)(feng)处(chu)(chu)改(gai)成(cheng)支(zhi)承(cheng)环。一(yi)(yi)方(fang)面便于拆(chai)(chai)卸(xie)，进(jin)步拆(chai)(chai)卸(xie)精度(du)，另外一(yi)(yi)方(fang)面，延(yan)缓(huan)缸(gang)(gang)(gang)筒与(yu)密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)的(de)磨损(sun)，革新后处(chu)(chu)置液(ye)(ye)压(ya)缸(gang)(gang)(gang)密(mi)(mi)(mi)封(feng)(feng)(feng)(feng)困难。

14.

立异名目：1#连铸机中包烘烤器革新

立异小组：李健 高建明 李鹏 陈立学 罗建军

名目简介：今朝炼钢老区中(zhong)包烘(hong)(hong)(hong)(hong)(hong)(hong)烤(kao)操(cao)(cao)纵焦炉(lu)煤(mei)(mei)气，中(zhong)包烘(hong)(hong)(hong)(hong)(hong)(hong)烤(kao)器(qi)(qi)为(wei)(wei)直燃式(shi)，焦炉(lu)煤(mei)(mei)气用(yong)(yong)(yong)(yong)量(liang)(liang)大，比方1#连(lian)铸(zhu)机(ji)单台中(zhong)包均匀烘(hong)(hong)(hong)(hong)(hong)(hong)烤(kao)时(shi)候为(wei)(wei)10小(xiao)时(shi)，耗(hao)(hao)损(sun)量(liang)(liang)3842 Nm3/h（实(shi)(shi)验10包次均匀值），倒霉于节(jie)能降耗(hao)(hao)目标(biao)；    现将(jiang)(jiang)焦炉(lu)煤(mei)(mei)气管(guan)道(dao)改换为(wei)(wei)转炉(lu)煤(mei)(mei)气管(guan)道(dao)，同时(shi)将(jiang)(jiang)焦炉(lu)煤(mei)(mei)气直燃式(shi)烘(hong)(hong)(hong)(hong)(hong)(hong)烤(kao)器(qi)(qi)革(ge)新为(wei)(wei)转炉(lu)煤(mei)(mei)气蓄(xu)热式(shi)烘(hong)(hong)(hong)(hong)(hong)(hong)烤(kao)器(qi)(qi)，煤(mei)(mei)气操(cao)(cao)纵量(liang)(liang)为(wei)(wei)1000Nm3/h，单台中(zhong)间(jian)包烘(hong)(hong)(hong)(hong)(hong)(hong)烤(kao)时(shi)候为(wei)(wei)4~6小(xiao)时(shi)，操(cao)(cao)纵蓄(xu)热式(shi)中(zhong)包烘(hong)(hong)(hong)(hong)(hong)(hong)烤(kao)器(qi)(qi)，能够或许(xu)或许(xu)有(you)用(yong)(yong)(yong)(yong)下降煤(mei)(mei)气用(yong)(yong)(yong)(yong)量(liang)(liang)和用(yong)(yong)(yong)(yong)气本钱(qian)，实(shi)(shi)现节(jie)能降耗(hao)(hao)的目标(biao)，同时(shi)该(gai)蓄(xu)热式(shi)烘(hong)(hong)(hong)(hong)(hong)(hong)烤(kao)器(qi)(qi)可手动和主动交换操(cao)(cao)纵，并且具备压力(li)报警、煤(mei)(mei)气报警和废(fei)气处置功(gong)效。1#机(ji)中(zhong)包烘(hong)(hong)(hong)(hong)(hon💫g)(hong)烤(kao)操(cao)(cao)纵转炉(lu)煤(mei)(mei)气，烘(hong)(hong)(hong)(hong)(hong)(hong)烤(kao)器(qi)(qi)为(wei)(wei)蓄(xu)热式(shi)，转炉(lu)煤(mei)(mei)气价钱(qian)为(wei)(wei)0.17元/m3，经测(ce)定1#连(lian)铸(zhu)机(ji)中(zhong)间(jian)包均匀单台烘(hong)(hong)(hong)(hong)(hong)(hong)烤(kao)时(shi)候约6小(xiao)时(shi)，此中(zhong)测(ce)定烤(kao)包末温度(du)923℃，最(zui)(zui)高970℃，耗(hao)(hao)损(sun)量(liang)(liang)均为(wei)(wei)800 m3/h（实(shi)(shi)验10包次均匀值），烘(hong)(hong)(hong)(hong)(hong)(hong)烤(kao)一个中(zhong)包（转炉(lu)煤(mei)(mei)气）用(yong)(yong)(yong)(yong)气本钱(qian)为(wei)(wei)：6h*800m3/h*0.17元/m3=816元；1#连(lian)铸(zhu)机(ji)年(nian)最(zui)(zui)少烤(kao)包300次，年(nian)节(jie)俭(jian)用(yong)(yong)(yong)(yong)度(du)：816×300天(tian)=244800元

15.

立异名目：进步除氧器补水温度、下降汽锅体系侵蚀

立异小组：高建明 高浪 刘峰 卜阳 党忠民 薛晓勇

名目简介：炼钢老区余热(re)(re)(re)汽(qi)锅，其(qi)单炉蒸发量12t/h，且每台(tai)余热(re)(re)(re)汽(qi)锅设(she)置装备摆(bai)设(she)有(you)一(yi)(yi)台(tai)除(chu)(chu)(chu)(chu)氧(yang)(yang)器(qi)，一(yi)(yi)般的(de)(de)(de)(de)除(chu)(chu)(chu)(chu)氧(yang)(yang)温(wen)度(du)应(ying)当在104℃摆(bai)布除(chu)(chu)(chu)(chu)氧(yang)(yang)结果(guo)(guo)好，可是因为补(bu)(bu)水(shui)温(wen)度(du)低(di)15~25℃，补(bu)(bu)水(shui)量较大(da)，其(qi)除(chu)(chu)(chu)(chu)氧(yang)(yang)器(qi)的(de)(de)(de)(de)温(wen)度(du)不能有(you)用(yong)(yong)的(de)(de)(de)(de)不变在104℃摆(bai)布，在补(bu)(bu)水(shui)时，除(chu)(chu)(chu)(chu)氧(yang)(yang)器(qi)的(de)(de)(de)(de)水(shui)温(wen)度(du)常(chang)常(chang)下(xia)降(jiang)到100℃以下(xia)，难(nan)以保障除(chu)(chu)(chu)(chu)氧(yang)(yang)器(qi)的(de)(de)(de)(de)除(chu)(chu)(chu)(chu)氧(yang)(yang)结果(guo)(guo)，因为除(chu)(chu)(chu)(chu)氧(yang)(yang)器(qi)水(shui)温(wen)的(de)(de)(de)(de)影响，其(qi)水(shui)中氧(yang)(yang)含(han)量高，汽(qi)锅体(ti)系侵(qin)蚀(shi)严峻，焊接炉口(kou)和烟(yan)罩频仍，对炼钢宁静出(chu)产已发生(sheng)影响。现决议对1#转炉除(chu)(chu)(chu)(chu)氧(yang)(yang)器(qi)停止革新，在其(qi)前端增添一(yi)(yi)台(tai)补(bu)(bu)水(shui)换热(re)(re)(re)器(qi)，补(bu)(bu)水(shui)量60t/t，换热(re)(re)(re)器(qi)操纵余热(re)(re)(re)蒸汽(qi)停止加热(re)(re)(re)水(shui)质，换热(re)(re)(re)器(qi)的(de)(de)(de)(de)出(chu)水(shui)温(wen)度(du)到达70℃以上，在供应(ying)除(chu)(chu)(chu)(chu)氧(yang)(yang)器(qi)操纵, 因为除(chu)(chu)(chu)(chu)氧(yang)(yang)器(qi)的(de)(de)(de)(de)补(bu)(bu)水(shui)温(wen)度(du)进步(bu)，温(wen🎃)降(jiang)减小，除(chu)(chu)(chu)(chu)氧(yang)(yang)器(qi)温(wen)度(du)一(yi)(yi)直坚持在104℃摆(bai)布，能够或(huo)许或(huo)许有(you)用(yong)(yong)处置因供水(shui)温(wen)度(du)低(di)，除(chu)(chu)(chu)(chu)氧(yang)(yang)器(qi)内温(wen)度(du)动摇(yao)大(da)，影响除(chu)(chu)(chu)(chu)氧(yang)(yang)器(qi)除(chu)(chu)(chu)(chu)氧(yang)(yang)结果(guo)(guo)，而发生(sheng)的(de)(de)(de)(de)氧(yang)(yang)侵(qin)蚀(shi)题(ti)目，进步(bu)汽(qi)锅的(de)(de)(de)(de)操纵寿命。

16.

立异名目：一种转炉改换出钢口套砖工艺优化

立异小组：张亮

名目简介：今朝(chao)新(xin)区转(zhuan)(zhuan)炉(lu)(lu)在(zai)改换出(chu)钢口套(tao)管(guan)的(de)进程(cheng)中，采(cai)用溅完渣从(cong)大面倒(dao)(dao)掉渣子，而后(hou)用扩(kuo)(kuo)(kuo)孔(kong)(kong)(kong)机(ji)(ji)扩(kuo)(kuo)(kuo)完孔(kong)(kong)(kong)下套(tao)管(guan)，可是在(zai)转(zhuan)(zhuan)炉(lu)(lu)出(chu)产(chan)进程(cheng)中，因为旧套(tao)管(guan)直(zhi)达炉(lu)(lu)渣粘(zhan)的(de)较(jiao)厚，扩(kuo)(kuo)(kuo)孔(kong)(kong)(kong)机(ji)(ji)扩(kuo)(kuo)(kuo)孔(kong)(kong)(kong)进度(du)很慢，须(xu)(xu)要1小时(shi)以上能(neng)力扩(kuo)(kuo)(kuo)好(hao)孔(kong)(kong)(kong)；同(tong)(tong)时(shi)今朝(chao)铁水硅高(gao)，渣料(liao)插手(shou)过量，致使(shi)(shi)炉(lu)(lu)底(di)下跌(die)较(jiao)快，须(xu)(xu)要停止吹炉(lu)(lu)底(di)功(gong)课(ke)，保障转(zhuan)(zhuan)炉(lu)(lu)炉(lu)(lu)型。出(chu)完钢后(hou)不停止溅渣操纵(zong)，而是倒(dao)(dao)掉局部渣停止吹炉(lu)(lu)底(di)功(gong)课(๊ke)，吹扫终了后(hou)，从(cong)小面倒(dao)(dao)出(chu)渣子，化炉(lu)(lu)底(di)的(de)同(tong)(tong)时(shi)冲掉套(tao)砖中粘(zhan)附的(de)转(zhuan)(zhuan)炉(lu)(lu)渣，使(shi)(shi)下套(tao)转(zhuan)(zhuan)扩(kuo)(kuo)(kuo)孔(kong)(kong)(kong)功(gong)课(ke)能(neng)够(gou)或(huo)(huo)许(xu)(xu)或(huo)(huo)许(xu)(xu)更(geng)快的(de)实(shi)现(xian)。操纵(zong)本体例后(hou)能(neng)够(gou)或(huo)(huo)许(xu)(xu)或(huo)(huo)许(xu)(xu)削(xue)(xue)(xue)减(jian)扩(kuo)(kuo)(kuo)孔(kong)(kong)(kong)时(shi)候至20分(fen)钟摆布；削(xue)(xue)(xue)减(jian)对转(zhuan)(zhuan)炉(lu)(lu)大砖的(de)侵害(hai)；削(xue)(xue)(xue)减(jian)出(chu)钢口添补(bu)料(liao)的(de)操纵(zong)；削(xue)(xue)(xue)减(jian)扩(kuo)(kuo)(kuo)孔(kong)(kong)(kong)机(ji)(ji)钻头的(de)磨损；削(xue)(xue)(xue)减(jian)扩(kuo)(kuo)(kuo)孔(kong)(kong)(kong)机(ji)(ji)油料(liao)的(de)操纵(zong)；每一个月创(chuang)效9500元；同(tong)(tong)时(shi)大批(pi)加重职员休息量，加强员工出(chu)产(chan)自傲心。